Step 1 outline the cuts that you want to make with a permanent marker directly on the aluminum.
Dremel aluminum sheet.
To be more specific look for an abrasive cutting wheel that is made out of a material like fiberglass or even better aluminum oxide.
Scraping accessories can be used in cleaning and surface preparation work on a variety of materials and adhesives.
Dremel cutting accessories are ideal for cutting a variety of materials including metals soft and hard woods fiberglass plastics and metals.
This versatile handheld tool creates power with a spinning rotary shaft with a cutting or grinding tool affixed to the tip.
You can use it to cut through materials such as aluminum or any other sheet metal.
The rotary design makes the dremel multipro better suited for drilling and grinding.
With the right attachments a dremel can cut all kinds of metal ranging from sheet metal to aluminum.
The dremel multi tool also known as the multipro is a cordless high speed rotary tool that can grind cut and drill.
Whether you need a dremel wood carving accessory like a high speed cutter or a dremel cutting wheel to make thin cuts in metal lowe s carries a multitude of dremel options including the dremel 4000 dremel 3000 and dremel multi max rotary and oscillating tool kit.
Dremel is not entirely a tool but a company that manufactures rotary tools.
However its heavy duty emery cutoff wheel or 1 1 4 inch cutoff wheel can cut thin sheet metal with ease.
In this article we shall focus more on the cutting capabilities of the dremel rotary tool.
As long as you have the proper protection and the right cutting discs you can use a dremel tool to cut just about anything including aluminum.
I ll also do some tests with a dremel bit on a piece of scrap.
Since 1932 dremel has been helping makers with its full line of versatile easy to use tool systems that deliver the perfect solution for almost any project.
As the sheet is so thin i think you re right about trying a hand file.
Find the right tool for your project.